Introduction – Your Full-Service Partner in a Changing Supply Chain
The manufacturing and packaging landscape has changed dramatically in recent years. Global supply chains are strained, consumer demand for sustainable materials is rising and companies need partners who can deliver consistent quality and agility. Outsourcing contract converting and warehousing lets you focus on core competencies while experts handle your materials. The Bengal Group operates a 225,000-square-foot converting and warehousing campus in Royersford, Pennsylvania, serving clients throughout the Northeast United States and Canada. With 24/7/365 production, on-demand cross-docking and integrated logistics, we help Fortune 500 corporations and innovative start-ups stay ahead of schedule and on budget. You can rely on our decades of experience and cutting-edge equipment to get the job done right — the first time and every time.
What Is Contract Converting?
Contract converting, sometimes called toll converting, is the process of outsourcing material conversion to a specialized service provider. Rather than buying expensive machines, hiring operators and managing inventory yourself, you ship rolls of paper, board, film or woven materials to a facility like ours. We slit, rewind, sheet or restore the material according to your specifications and return it ready for production. Reasons companies choose contract converting include:
- Shorter lead times during spikes in demand or equipment downtime
- Access to expertise in slitting, rewinding and sheeting methods that optimize quality and minimize waste
- Scalability—projects of any size can be handled without capital investment
- Inventory management systems that track every roll and pallet in real time
- Restoration services to reclaim damaged or downgraded materials
In 2025, contract converting is more important than ever. Manufacturers face unpredictable raw material availability and new regulations around packaging recyclability. Outsourcing allows them to pivot quickly without overextending resources. Meanwhile, growth in e-commerce requires precision sheeting and custom roll sizes to run on high-speed presses. Choosing a partner with advanced equipment and proven capacity ensures you stay competitive.
Why Choose The Bengal Group?
Locally rooted, internationally trusted – Our facility is strategically located near the ports of Philadelphia, Newark and Baltimore. This proximity enables fast turnaround for domestic and imported materials. Royersford is centrally positioned to serve customers across Pennsylvania, New Jersey, New York, Delaware, Maryland, the Mid-Atlantic and Southern Ontario.
Scale and flexibility – With 225,000 sq ft of converting and warehousing space and 16 loading docks connected to an on-site rail switch, we handle everything from a single roll to full truckloads. Our five web rewinders manage widths from 6 inches to 143 inches and diameters up to 72 inches, while our Marquip precision sheeters cut lengths from 17 inches to 80 inches and widths from 11 inches to 65 inches. That means your lightweight 35-pound text grade or heavy 52-point board receives the same care and accuracy.
24/7/365 service – Downtime isn’t an option. Our production lines and customer support operate around the clock so you never have to wait for critical jobs. Real-time inventory reports integrate with your SAP or EDI systems, giving you complete visibility at every step.
Restoration to prime – Transit damage, crushed cores or wet rolls don’t have to go to waste. We restore downgraded materials back to prime condition using best-in-class equipment and highly trained operators. This saves money and reduces environmental impact.
Trusted by industry leaders – Our customers include major folding-carton plants and non-woven material producers. Testimonials highlight how our workmanship and ability to meet scheduling demands exceeds expectations. Small businesses and start-ups also rely on us for the agility to innovate without huge overhead.
Our Contract Converting Capabilities
Web Rewinding and Slitting
- Five machines accommodate widths from 6 inches to 143 inches and diameters up to 72 inches
- Core sizes from 3 inches to 16 inches allow us to handle diverse substrates
- We rewind and slit all paper and board grades, from 12-pound tissue to 52-point board, as well as woven and non-woven materials, plastic, PVC and film
- Precise tension control and guiding systems ensure clean edges and consistent roll quality
Precision Sheeting
- Two ultra-flexible Marquip precision sheeters deliver lightning-quick turnarounds
- We cut lengths from 17 inches to 80 inches and widths from 11 inches to 65 inches
- Capable of handling lightweight 35-pound text grades through 52-point board
- Tight dimensional tolerances maintain press performance and reduce waste
Custom Inventory Management
- We utilize the PaperSoft inventory management software to simplify complex inventory challenges
- Customer-specific computer labeling lets you identify and track products instantly
- Integration with SAP and EDI systems enables up-to-the-moment inventory reports
- Electronic inventory management means we are ready for your next move as soon as you are
Restoration to Prime
- Our team repairs transit-damaged materials, crushed cores and wet rolls
- Restoration saves valuable raw materials and helps you maintain production schedules
- High-caliber equipment and skilled operators return your materials to prime condition quickly
Quality Assurance
- Every roll and sheet passes a multi-point inspection process
- ISO-like procedures ensure consistency and traceability
- We continuously upgrade our machines and train our operators to stay ahead of industry standards
Warehousing, Cross-Docking and 3PL Services
Warehousing
- Our 225,000-square-foot warehouse offers climate-controlled storage for a wide range of materials
- 24/7/365 availability ensures you have access when you need it
- We handle everything from pallets of raw materials to finished goods ready for distribution
Cross-Docking
- On-site rail access and 16 loading docks make loading and unloading efficient and safe
- Cross-docking reduces handling costs and shortens lead times by moving product directly from inbound to outbound transport
- Our skilled team manages containers and trailers by rail or road and coordinates logistics to align with your schedule
Third-Party Logistics (3PL)
- Complete distribution and fulfillment services simplify your supply chain
- Strategic location near major ports cuts shipping time and cost
- We streamline operations, shorten lead times and enhance performance while reducing costs
Information Technology
- Our warehousing and inventory management system provides standardized reporting and reduces your infrastructure expense
- Secure cloud-based access means your team can monitor inventory and shipment status from anywhere
Serving the Northeast U.S. and Canada
From our base in Royersford, PA, we serve customers across the Northeast Corridor and beyond. Our network extends into Ontario and Quebec through close coordination with cross-border carriers. By leveraging proximity to the ports of Philadelphia, Newark and Baltimore and major interstates, we provide fast, reliable service to:
- Pennsylvania – including Philadelphia, Harrisburg and Pittsburgh
- New Jersey – with easy access to Newark and the Port of Elizabeth
- New York – from New York City to Buffalo and upstate manufacturing hubs
- Delaware and Maryland – anchored by Wilmington and Baltimore ports
- New England – including Connecticut, Massachusetts and Rhode Island
- Ontario and Quebec – cross-border service via major border crossings
Local industries we support range from folding-carton and packaging plants to textile, non-woven, food and beverage, and pharmaceutical manufacturers. Northeast businesses must contend with severe winter weather, congested highways and strict environmental regulations. Our climate-controlled warehousing and robust logistics planning ensure materials are protected from moisture and temperature swings, and our cross-docking reduces time on the road. Because we’re licensed, insured and compliant with regional requirements, you can trust us to handle your products responsibly.
Our Process: From Consultation to Delivery
- Discover – You reach out to our team, and we discuss your material specifications, quantities and deadlines
- Assessment – We evaluate the best converting methods, recommend optimal roll widths and sheet sizes, and propose an inventory strategy
- Production – Your materials arrive at our facility, where our technicians schedule slitting, rewinding and sheeting on the appropriate machines
- Quality Control – Each roll and sheet undergoes inspection for size, tension, flatness and appearance before it moves to warehousing or shipping
- Inventory & Reporting – We label each pallet with customer-specific barcodes; you can view inventory reports through our PaperSoft interface integrated with your ERP system
- Logistics & Delivery – Whether you pick up, we ship or our 3PL team fulfills orders on your behalf, we manage the loading, transportation and documentation. Cross-docking and rail access make multi-modal shipments straightforward
Commitment to Sustainability and Innovation
We recognize the environmental impact of manufacturing and logistics. That’s why we continually invest in energy-efficient equipment, reduce waste through precision cutting and recycling programs, and offer restoration services to extend the life of damaged materials. Our facility operates with best practices for air quality and safety. We also support clients transitioning to recycled and renewable substrates by advising on converting performance. By choosing The Bengal Group, you partner with a company committed to responsible operations and future-ready solutions.
Testimonials & Industry Recognition
Our reputation has been built over decades by delivering consistent results. A leading folding-carton plant has said that our workmanship and ability to meet scheduling demands exceed even their expectations. A global non-woven materials producer notes that our outstanding performance translates to their ability to offer faster service and increased capacity. We’re humbled by these reviews and strive to earn your trust in the same way. Industry publications regularly feature our operations for our commitment to technology adoption and customer service.
2025 Trends Shaping Contract Converting & Warehousing
- Supply chain resilience – Manufacturers are diversifying suppliers and relying on regional partners to avoid disruptions. Our location near major ports and highways makes us an essential part of resilient networks
- Digital integration – Real-time data integration with ERP systems is now a prerequisite for high-volume clients. Our PaperSoft and EDI integrations meet this need
- Sustainable materials – Paperboard and recyclable films continue to grow as single-use plastics face stricter regulations. Our machines handle recycled and specialty grades with ease
- Automation – Automated guided vehicles (AGVs), robotic palletizers and advanced sheeters improve efficiency and reduce labor costs. We continuously upgrade our equipment to stay ahead
- Cross-border e-commerce – Canadian and U.S. trade remains strong, and our cross-docking capabilities support quick transits across the border
Frequently Asked Questions
What are contract converting services and how do they benefit my business?
Contract converting services involve outsourcing the slitting, rewinding or sheeting of your materials to a specialized partner. The benefits include access to advanced equipment and expertise, shorter lead times, no capital investment in machinery, and real-time inventory management. Outsourcing frees your team to focus on core competencies while still receiving high-quality converted materials.
Which materials can The Bengal Group convert?
We handle virtually all paper and board grades, from 12-pound tissue to 52-point board. Our machines also convert woven and non-woven fabrics, plastics, PVC and film. If you have a unique substrate, our experts will evaluate it and recommend the best converting approach.
What sizes and dimensions can you produce?
Our web rewinding machines process widths from 6 inches to 143 inches and diameters up to 72 inches. Our Marquip precision sheeters cut lengths from 17 inches to 80 inches and widths from 11 inches to 65 inches. We also accommodate core sizes from 3 inches to 16 inches.
How does your inventory management system work?
We use PaperSoft software to generate customer-specific labels and barcodes for each roll or pallet. These labels integrate with your SAP or EDI systems, allowing you to view up-to-date inventory counts, shipment statuses and reports from any location. This transparency makes planning and reordering simple.
Can you handle warehousing and distribution for me?
Yes. Our 225,000-square-foot warehouse and cross-docking facilities store your materials until they’re needed. We offer full 3PL services, including pick-and-pack, order fulfillment and coordination with carriers. Having production and distribution under one roof reduces transportation costs and speeds your products to market.
Ready to streamline your operations and secure capacity for your next project? Contact our experts today and discover how our contract converting services can save you time, money and headaches. Capacity for Q4 2025 projects is filling fast — schedule your consultation now!
